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Verso Paper Sartell Mill

Story

Watabe Pulp and Paper

The original company, Watabe pulp and paper, was conceived by a group of loggers in Wisconsin and Michigan and was formed May 10, 1905 with a capitalization of $ 200,000. Shares of securities were $ 100 each.

Was the project to build the mill at the site Sauk Rapids Bridge Sauk Rapids, but the owners of the rights of food wondered what was considered an exorbitant price. Watabe pulp and paper went further upstream, Sartell, and amounting to $ 1.00 an agreement with the owners of the existing factory was responsible for passing of the West of the Mississippi River to a point just inside the town limits.

The plant began operations with the paper machine No. 1 in September 1905. No. 2 paper machine was built in 1910. Then, the company produces newsprint until 1930, when the conversion at the hotel and shredded documents magazine began.

Many changes have taken place since the days of reporting units on the Mississippi River were common and the paper mill was experiencing with corn stalks as raw material.

During the 1930s, magazines were the main source recycled wood pulp. The magazines were waste train from Chicago brought in bales weighing up to 2,000 pounds. In the Hall of Orting, clips and staples were removed. The waste is then sent to the kitchens of inking and bleaching. The plant conversion operated through the 1930s until the end of World War World.

The war years brought other changes to the Sartell mill:

The women were employed to a greater extent. They classified magazines and operated the machines back allowing the storage of mechanical pulp.

Sartell produce large quantities of paper for the Lend-Lease program after the Second World War. Part of this document was sent to Russia.

During the war, white paper was made for use by the military.

During this period, the factory also began to manufacture the phone, both pages white and yellow.

At the end of the war, the factory closed the finishing operation, where the paper was sheeted and cut to size. Since then, all paper made of Sartell has been sent on a roll.

St. Regis

The factory as seen from the air under the ownership of St. Regis in 1946.

Saint Regis Pulp and Paper bought Watabe and its properties in 1946. The transition was smooth, with small changes in the management of the mill.

changed plant operations enormously. Until 1948, 100-inch wood was handled by hand. Great handling equipment timber unloading railroad cars to a conveyor system for the construction of huge storage piles in the river's edge.

Over the years, many changes had taken place with the machinery of the mill:

Wood gear in the paper machine has been modified with metal and plastic

Fourdrinier brass wire were changed to polyester fabric

Natural stones became sandstone mill synthetic carborundum

Another operation is not performed is related to the storage of ground wood. By 1934, a large concrete pad was built to store the crushed pulp apped. Due to the mechanical pulp mill with hydraulic, at the time of high water availability, excess crushed is intended for use when water flow was low. Separating frozen around was difficult during the cold winters of Minnesota. When the separation was not possible with iron bars, was used dynamite. The crushed pulp shot was taken to the factory and placed in the blades of repulping and use.

In 1957, No. 1 paper machine was a major reconstruction. The same was done the next year at the paper machine 2. Both machines accelerated with the addition of new steam turbine units and headboxes again.

The factory was one of the first supercalenders in the industry. In 1960, No.1 and No. 2 supercalenders were installed.

Since the 1960s, supercalendered uncoated paper grades are manufactured. In the past twenty years, weighing the basis of these documents has been reduced from 43 pounds a sheet that was used in Family Circle magazine to, in some cases as low as 26 pounds.

St. Regis was one of the first companies in the area to install equipment for fly ash removal facilities and wastewater treatment. The treatment facility wastewater was one of the first in the papermaking industry, the experiments had done much to improve performance. Sartell won a League Izaak Walton of drinking water in relation to these efforts. The factory also has been praised by the seven-time Agency Minnesota Pollution Control since 1985 to excellent operation of water treatment facilities and effluent quality.

The factory also has been a pioneer in the burning of the bark and sewage sludge, very significant to considerations of solid waste today. The system of burning of the bark was put into operation in 1961 and the water treatment system secondary waste launched in April 1973.

While the No. 3 paper machine project in 1982 is known as an expansion, which was almost a mill replacement or rebuild. Virtually all areas were affected, with the exception of existing paper machine and supercalender areas. Systems existing water supply, filtration systems, stores, main electric, and some wastewater treatment facilities were replaced. April 2000 brought an update gapformer facility, including an input box that was replaced and updated with the new dilution control technology.

No. 1 and No. 2 paper machines operate at 1,950 feet per minute and 1.880 feet per minute, respectively, and produce about 280 tons of paper publication of a degree per day. With the addition of No. 3 paper machine, which currently operates at 4150 + feet per minute, another 600 tons are produced daily.

International Champion

As a result of a giant corporate merger in 1984, St. Regis Corporation merged with Champion International Corporation, the creation of market leadership publication grades and uncoated and newsprint the company already established in the free positions leaf printing paper, writing, processing and business.

International Paper

In June 2000, was acquired by Champion International Paper making it the world's largest paper and forest products company.

Verso Paper

Currently the factory is owned and operated by Verso Paper.

Departments

Woodyard and Woodroom

All timber to be received in lengths of 8 feet from the forests of Minnesota, Wisconsin and Michigan. 60% is received by rail and 40% is received by truck. The timber is discharged into the courtyard which has a storage capacity of 5,000 cords.

The woodroom consists of two independent treatments Lines with a common crust. Each line is designed to produce 100 acres in a shift of high quality, free of bark chips.

Spruce is fed through the soft line and landed in one of 12 feet by 68 feet debarking drum. Equipment has been added to the cleaning and de-icing before the drum to facilitate debarking. After debarking, the wood flows through an inspection registration and classification system in which individual stick can be recycled to the drum. Properly debarked logs are directed to a 12-knife chipper Carthage. The chips are controlled and taken to the storage bins of the chip.

The poplar or hardwood line is similar to soft line, except that the records are landed on a mechanical debarking ring Nicholson. The wood is chopped separately and stored in a 400-bin chip cable.

TMP Plant

The TMP facility is designed to produce up to 550 tons of pulp per day. The plant has two lines, each with three stages. Each of the six refineries are driven by two engines. The total power for refining line is 32,500. The refinery is a primary unit of pressure and secondary and tertiary refineries operate under atmospheric pressure. The chips are washed, steamed under pressure, and refined in the first stage. Refinery discharges pressure in a cyclone that separates the pulp from the steam and pulp supplies to refineries in the second stage. Steam is recovered the heat recovery system.

TMP pulp discharged from the refinery tertiary treaty for the elimination of latency, the number inspected, cleaned, thick, and stored in two storage tanks of medium density. Submitted rejects are more refined, will be examined and cleaned before storage. TMP is recovered crude storage and bleached to the brightness levels in the bleach plant.

Kraft Preparation

bleached kraft is received in bales of Canadian plants. Fork trucks deliver a stack of six bullets handling equipment and dewiring unstacking bundles. Dewiring system, the first machine in the industry, dewires bullets before they are dumped from the conveyor to the pulper, the pulp slush is pumped to a soak chest, storage tanks and refineries.

Preparation Coating

The process is based on the conversion of starch in the presence of clay. Coating ingredients are mixed into a slurry tank makedown be examined and pumped continuously through several stages for the addition of enzymes and the kitchen.

Coating is downloaded to a flash tank where steam is directed flash a condensing chamber, where heat is recovered as hot water. finish is stored for possible use in paper machines.

No. 3 paper machine

The initial planning for No. 3 began in early 1978. Decisions were made on the design at that time using the experience in implementing the No. 5 paper machine in Bucksport, Maine. Both machines are the same size and general configuration. The width of the fabric is 314 inches, the design speed is 3,500 feet per minute, and the maximum is 280 inches for sale adjustment. The design basis weight was 34 # and the design speed, the machine could produce 480 tons per day. The amendments have been made and No. 3 paper machine now runs to 4150 + feet per minute, producing 600 tonnes of marketable paper per day.

Voith dilution control headbox was chosen to enhance the profile control ability and training.

A gap was first elected to improve sheet formation and quality of the essential role for the production of raw material.

The press section is a Beloit twinver inclined straight-through, press the third slot. This type of press section was selected for its cleanliness during operation, the removal capacity water efficient and successful operation in the past.

The main dryer section has 43 dryers, two meters divided into four parts.

Calendar of the two roller machine is equipped with two variable crown rolls and heat capacity for the control of the shoe.

The Beloit coaters shorter and drink EXCEL Coaters live later in 1998 included five pounds of coating applied to each side of the road. Conservation measures have been taken in the recovery of coating and recycling the coated broke system recovery.

Paper finish

From the paper machine reel, paper cuts a rereeler before being sent to two ten-roll supercalenders Beloit. The supercalenders give a sleek finish to the paper surface, improving appearance and print quality. The paper is rolled into individual rolls on a variable Jagenberg drum up alone. The speed of this unit is 8,500 feet per minute. This string is also highly automated to maximize productivity.

Roll Wrapper

The role of the whole factory is surrounded by a low profile system lists semi-automatic wrapping, with an average 750 rolls per day. Roll tickets use a bar code for identification and inventory control.

Store

The paper stock that can store up to 5,000 tons of finished paper and railroad cars fifteen, ten to load paper and five for the Kraft download, can be potted inside the building. This amount of storage is necessary with this type of seasonal business.

Power plant

Steam is generated in a boiler Babcock and Wilcox stoker coal-fired power plants with a capacity of 270,000 pounds of steam per hour. The boiler is designed to burn a combination of charcoal, bark, sewage sludge and tire chips. The steam is distributed to process 450, 150 and 50 psi.

A Brown Boveri dual exhaust backpressure turbine (made in St. Cloud) has also been installed. The unit can generate 20.8 MW to the maximum, but the generation Current is dictated by the use of steam.

The main fuel is coal with low sulfur Kentucky, transported by truck. The coal is unloaded storage in an area covered with concrete. Belt conveyors transport the coal to the crusher / home transfer, then the bunker of the boiler.

The mill uses and returns (cleaner than the river itself) ten million gallons of water per day. Effluent is treated in the primary clarifier for removal solids. An aeration tank activated sludge secondary clarifier is used to reduce the BOD before discharge into the Mississippi River. Sludge from of the clarifiers is dewatered in a belt filter press and a vise. The thickened sludge is mixed with the bark and feeding of the boiler for incineration.

Mill Computer Systems

Automation technology is key to the operations of the Sartell mill. Many computer-based systems work together to consider and improve the quality of the products of the mill.

Some of them are:

The process control systems constantly monitoring and control thousands of process variables such as pressure, flow, temperature and tank levels in the area of pulp production, stock preparation, coating and additives, electrical and steam generation and effluent treatment.

The scanning machine in the measurement and control systems of the rules of paper produced on each machine. All grades of paper is made to fit and humidity measurements, weight, coating weight and caliper.

PLC (Programmable Logic Control) systems (Allen Bradley, Reliance) Control of the interruption, starting, and speed control of the mill teams including the speed of, and tie between each section the paper machine.

The product tracking system monitors the production of paper machine to customer delivery, including inventory, that manifests, billing and shipping.

Mainframe systems business, based in Plano, Texas, offers shopping, accounting, payroll, warehouse, and human resources functions together with the entry of customer orders.

Local information systems to provide plant personnel with timely information mill systems, and analysis tools to graphically generate reports from, and store this information.

More than 300 PC network access most mill systems and databases. These teams also provide e-mail, calendar, Internet access and other desktop applications.

Cable High-speed fiber optic network throughout the mill of these systems to provide a milling system level control.

External Links

Verso Paper Sartell Mill Official Website

Coordinates: 453712 941204 / 45.6200N 94.2012W / 45.6200, -94.2012

Categories: pulp and paper | Sartell, Minnesota | Stearns County, Minnesota | Benton County, MinnesotaHidden categories: Articles lacking sources from November 2007 | All articles lacking sources About the Author

I am an expert from Mp3 Player Manufacturers, usually analyzes all kind of industries situation, such as backer rod caulk , jalousie window operator.

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